The automatic transformation of the existing machine tools mainly uses industrial robots to change the loading and unloading mode of the workpieces in the machining process, replace the manual and special machines with robots, complete the loading and unloading of workpieces, work reversal, process conversion, and realize the mechanical zero without using people or less people. The component processing unit and production line can realize 24 hours of high-volume, automated processing.
First, the design principle of the automatic transformation system of the machine loading and unloading robot:
Because the renovation project is carried out under the existing conditions of the factory floor, compared with the new project, it will be subject to many objective conditions. Therefore, the project system design must be:
1, personalized. In line with the actual situation of the factory, it can fully meet the needs of automated production and solve key problems.
2. Economical. Focusing on the cost performance of the project, under the premise of meeting the requirements of automated production, because it is simple, not seeking luxury, try to spend less, and save the cost of renovation.
3. Maximize. With the same cost of retrofitting, you can do your best to increase the level of automation and automation, and use less or no labor to increase production.
Second, the flexible solution of the machine tool automation transformation project:
Because retrofit projects are carried out under existing conditions, key issues must be addressed flexibly:
1. Industrial robots are selected. According to the effective height of the workshop, the production cycle is gantry (truss type) or joint type robot.
2. Layout of robots and machine tools: Machine tools and robots on the automation of processing units and production lines, according to the floor area of ​​the workshop, under the premise of facilitating the improvement of production tempo, respectively adopt L-shaped, ring-shaped, "product" words, "one "Word layout.
3. Production and renovation. The installation and commissioning of the loading and unloading robot is separated from the machine tool, so that the production and transformation are correct.
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